Lean manufacturing is often discussed as a methodology, but in practice, it is a discipline—a way of thinking that demands clarity, measurement, and accountability. From a Six Sigma perspective, lean is not about working faster; it is about designing systems that consistently perform within defined tolerances, reduce variability, and deliver predictable outcomes.

The future of construction isn’t defined solely by materials, methods, or technology—it’s shaped by the people who build, teach, and inspire the next generation. In this episode of Offsite Dirt Network, we reconnect with Mark Wille to talk about high-performance building, workplace wellness, and why early education matters more than ever. Reintroducing Construction Through Creativity

El futuro de la construcción no solo consiste en construir más rápido, sino también en construir de forma más inteligente, más flexible y teniendo en cuenta el valor a largo plazo. En este episodio de Offsite Dirt Network, nos sentamos con John Fay, fundador de Låda Build, para explorar cómo los sistemas de construcción estandarizados, la colaboración global y el diseño digital están transformando nuestra forma de pensar sobre la vivienda y la construcción en todo el mundo.

La construcción fuera de la obra se refiere a la planificación, fabricación y montaje parcial o total de componentes de construcción en un entorno fabril controlado, en lugar de hacerlo íntegramente en una obra tradicional. A continuación, estos componentes se transportan al lugar del proyecto y se montan para formar una estructura completa. Aunque el concepto existe desde hace décadas, los métodos actuales de construcción fuera de la obra son mucho más sofisticados, se basan en datos y están más integrados que las versiones anteriores.

Throughout my career, I have always found practices that allow me to feel more clear, youthful, and creative. If you know anything about me, I am the definition of a serial entrepreneur. All my life, I have helped others create businesses—from startup to revenue-generating companies. Some of those businesses are billion-dollar annual revenue enterprises, while others have supported women building small businesses rooted in passion and purpose, helping others through meaningfu

Lean manufacturing in action, exemplified by the Unico System’s transformation, offers actionable lessons for real estate developers, modular factory owners, general contractors, and private equity firms seeking to enhance efficiency in modular construction. By streamlining processes, eliminating waste, and enhancing precision, Unico’s approach has revolutionized production, delivering project timelines faster and higher returns. Imagine applying these principles to your oper

Behavioral health is one of the fastest-growing sectors in the medical industry, driven by increasing needs related to substance use disorder, mental health challenges, homelessness, and veteran care. As these challenges continue to rise nationwide, the demand for facilities that can be delivered quickly, affordably, and with a focus on human dignity has never been greater.

At Wesco, we’re always looking for innovative solutions that improve the speed, durability and quality of modular construction. One of the recurring challenges in our industry is drywall corner cracking — a costly quality-control issue that appears during transport, installation or after occupancy. To solve this, we’ve partnered with 3WAY®, a game-changing product that delivers straight lines, extra strength and long-term crack resistance for inside drywall corner joints.

Picture a busy jobsite: crews working, materials arriving, schedules running tight. Everything appears on track—until the wrong window, door, or finish shows up on-site. Work stops. Deadlines slip. Costs rise. Almost every time, the breakdown can be traced back to one issue: a missed or mismanaged submittal.

As 2025 comes to a close, I reflect with deep gratitude on what this year has represented for Offsite Dirt Network and for the broader offsite construction community. What began as a platform to share honest insights and real-world experience has grown into a trusted industry voice—one grounded in education, transparency, and meaningful connection. This year was not about noise or trends; it was about substance, collaboration, and moving the industry forward together.

El sector de la construcción, piedra angular de las infraestructuras y el desarrollo económico mundial, se encuentra en la antesala de una transformación significativa. Con un valor superior a 1,77 billones de dólares en 2024 y una previsión de alcanzar los 2,52 billones en 2030, el sector se enfrenta a retos como la escasez de mano de obra y las exigencias de sostenibilidad, pero estos retos también abren oportunidades extraordinarias. A medida que los promotores inmobiliarios, los propietarios de fábricas modulares, los contratistas generales y las empresas de capital privado se adaptan a esta evolución...

Arlington Heights, Illinois, 15 de diciembre de 2025. Shelter Youth & Family Services celebró el lunes 15 de diciembre una ceremonia de inauguración de un hogar único en Illinois, con licencia del Departamento de Servicios para Niños y Familias (DCFS), dedicado a las jóvenes sobrevivientes (de entre 12 y 18 años) de la explotación sexual comercial, lo que supone un hito importante en los esfuerzos del estado por proteger y apoyar a los niños.

As 2025 comes to a close, we’re reflecting on what has been one of our most exciting years within the modular construction industry. The Unico System has always been known for delivering comfort and performance without compromise, and this year we’ve put major focus on serving modular manufacturers, builders, and homeowners.  From partnerships to expanded design capabilities, our team has dedicated significant time and energy to helping modular projects achieve better efficie

In a previous piece for this publication, I shared some early takeaways from my first 40 factory visits after stepping into my current role—trends, red flags, and moments of quiet progress that painted a picture of the modular industry as it stands today. Since then, that number has grown to 65. One of those visits brought me to MMY US in Louisville, Kentucky

Beyond the box, modular design is revolutionizing urban development, offering real estate developers, modular factory owners, general contractors, and private equity firms a flexible, efficient path to transform cities. This innovative approach transcends traditional limitations, enabling high-density, sustainable projects that address housing shortages and revitalize neighborhoods with speed and creativity. Imagine stacking vibrant, customizable modules to create thriving ur

The Offsite Dirt Network sat down with Simon of Dodd Modular, a respected global leader in modular factory engineering. With nearly 40 years in operation, Dodd Modular has evolved from bespoke material-handling solutions in the automotive sector to a pioneering force in modular construction across Europe, North America, and the Middle East.

On this episode of The Offsite Dirt Network, we sat down with two powerhouse partners in the offsite construction world: Kent Anderson of Wesco and Francis Leisure of Unico, Inc. Both leaders have collaborated closely to bring forward practical, effective HVAC solutions for modular factories—solutions that boost efficiency, reduce cost, and ultimately support the growth of the offsite industry.

What is it about Advancing Prefabrication that makes it an event that construction workers, factory operators, and design experts absolutely cannot miss? The convergence of every discipline along the prefab continuum—owners, architects, general contractors, manufacturers, and technology partners—sharing real solutions, lessons learned, and scalable techniques is what this event is all about.

Family businesses are built on more than a logo—they’re built on people, promises, and a track record that survives storms. In this Offsite Construction Series episode, Audrey sits down with Melinda Hegarty of HMAC Roofing to unpack a 40-year story that started with her father, Hugh McDonald, and grew into a multi-division roofing operation serving Florida’s West and East coasts.

The construction industry is ripe for disruption, and modular construction is leading the charge. But simply moving construction into a factory isn't enough. To truly revolutionize the way we build, modular factories are embracing lean manufacturing principles. Today, we delve into the world of lean modular construction, exploring how it's transforming factory workflows and boosting process efficiency.